Customer:
Led Tv Manufacturer -Ernakulam
Project Category:
Conveyors
Customer Requirement:
Project Overview: Our customer requires an 8-meter-long gravity roller conveyor with an approximate width of 1.3 meters, designed specifically for use in an LED TV assembly line. The conveyor will facilitate the smooth and efficient movement of LED TV units during the manufacturing and assembly process. Technical Specifications: Length: 8 meters Width: Approximately 1.3 meters Rollers: Heavy-duty stainless steel rollers for durability and smooth operation Frame: Robust construction to support continuous operation in a high-paced production environment Load Capacity: Designed to handle the weight of LED TVs at various stages of assembly Operation: Gravity-driven, ensuring a cost-effective and maintenance-free conveying solution Application & Benefits: Optimized Workflow: Enables seamless movement of LED TVs along the assembly line, improving efficiency Durability: Heavy-duty stainless steel rollers ensure longevity and resistance to wear and tear Cost-Effective: Gravity-driven operation reduces energy consumption and operational costs Customizable: Can be tailored with additional features such as side guides, end stops, or modular extensions This conveyor will be a highly reliable solution for enhancing productivity in the customer's LED TV manufacturing setup.
Project Result:
Successfully Completed
What we did:
Project Execution: Gravity Roller Conveyor for LED TV Assembly Line At Centra Autopac India Pvt Ltd, we follow a structured and methodical approach to ensure that every project meets the highest standards of quality and precision. 1. Understanding Customer Requirements & Initial Design We began by thoroughly analyzing the customer's requirements for an 8-meter gravity roller conveyor with heavy-duty stainless steel rollers for their LED TV assembly line. Based on our understanding, our design team illustrated a detailed 2D drawing, effectively interpreting the client's needs and vision. This initial design was then shared with the customer for scrutiny and feedback. 2. Client Collaboration & Quotation Process Upon receiving the client's input, we refined the design and provided a comprehensive quotation, ensuring complete transparency regarding cost and specifications. Once the client approved the proposal, we incorporated minor modifications as required and proceeded to the next phase. 3. Advanced 3D Design & Final Approval With the green signal from the client, our expert design team developed a high-precision 3D model using our world-renowned, industry-leading Siemens design software. This cutting-edge visualization enabled the client to see their concept transformed into a tangible, real-world model, eliminating any uncertainties. The client was delighted to witness their vision materialize, which gave them complete clarity and confidence in the final product. As no further changes were requested, there was no need to amend the quotation. 4. Seamless Transition to Manufacturing Once the design was finalized and approved, our design team seamlessly transitioned the project to production by: Handing over detailed manufacturing drawings to our manufacturing team Providing the Bill of Materials (BOM) to our purchase team for procurement 5. Precision Manufacturing & On-Time Installation With meticulous planning and execution, we successfully manufactured, assembled, and installed the gravity roller conveyor within the stipulated timeframe at the client’s factory. Conclusion By following a systematic and transparent process, we ensured that the customer received exactly what they envisioned—a high-quality, efficient, and durable conveyor solution. The project was delivered on time, with zero discrepancies, reinforcing our commitment to excellence in industrial automation and packaging solutions.
Project Description
Centra Autopac India Pvt Ltd supplied an 8-meter-long, 1.3-meter-wide gravity roller conveyor designed for an LED TV assembly line. The conveyor features heavy-duty stainless steel rollers for smooth and efficient movement of TV units during the manufacturing process. Built for durability and high load capacity, it ensures seamless handling of products while maintaining a cost-effective, maintenance-free operation. The robust construction supports continuous workflow, optimizing productivity in the assembly line. Engineered with precision and industry-leading standards, this conveyor enhances operational efficiency, providing the client with a reliable and long-lasting material handling solution.
Project Budget:
400000
Completion Date:
2025-03-15T00:00:00
