Customer:
FOXCONN
Project Category:
Conveyors
Customer Requirement:
Customer Requirement: Assembly Line Belt Conveyor for Apple iPhone Charger Manufacturing The customer requires 10 world-class assembly line belt conveyors for assembling Apple iPhone chargers. Each conveyor system must meet the following specifications: Conveyor Length & Design: Each conveyor should be 10 meters long. A 300mm-wide working bench should be provided on both sides for assembly operations. The system should accommodate 10 assembly technicians per side. Speed Control: The conveyor must be equipped with a variable speed control mechanism to regulate movement as per production requirements. Multi-Deck Structure: The conveyor should have a multi-deck design with an immediate top deck positioned above the main conveyor. This top deck will serve as a loading platform for equipment, hardware, and components required for assembly. Illumination & Ergonomics: The bottom portion of the top deck must be fitted with two sets of tube lights to ensure proper illumination of the conveyor area. An additional second-level frame should be installed directly above the technicians' sitting position on both sides of the conveyor. Each side of this frame should have tube lights mounted underneath to provide adequate lighting for the workstations. Worktable Material & Safety: The working benches should have a wooden top to prevent accidental electrical induction, ensuring the safety of assembly technicians. A total of 10 such conveyor systems are required, designed to meet international standards and optimize the efficiency, safety, and comfort of the technicians involved in the assembly process.
Project Result:
Successfully Completed
What we did:
Successful Execution of a World-Class Assembly Line for iPhone Charger Manufacturing At Centra Autopac India Pvt Ltd, we take pride in engineering high-performance automation solutions tailored to our customers' unique manufacturing needs. When we received the requirement for 10 advanced assembly line belt conveyors for assembling Apple iPhone chargers, we knew this project demanded world-class precision, innovation, and reliability. Understanding the Customer's Needs Our journey began with an in-depth consultation with the customer’s engineering and production teams. We meticulously analyzed their requirements: ✔ 10-meter-long conveyors with dual-side working benches for seamless assembly. ✔ Variable speed control to optimize workflow. ✔ Multi-deck design with a dedicated top deck for component loading. ✔ Strategic illumination with tube lights for enhanced visibility. ✔ Wooden workbenches to prevent accidental electrical induction, ensuring safety. With these key specifications in mind, our design & engineering team set out to create a solution that would not just meet but exceed industry standards. Innovative Design & Precision Engineering Armed with our expertise in secondary packaging automation, we designed a robust, ergonomic, and high-efficiency conveyor system that seamlessly integrates into the customer’s production line. 3D modeling & simulations were performed to optimize space utilization and workflow. High-grade steel frames were selected for durability and stability. Precision speed control systems were incorporated to allow fine-tuned adjustments. The multi-deck structure was reinforced to handle the weight of equipment while ensuring easy access to components. Strategic lighting solutions were carefully positioned for uniform illumination, eliminating shadows and improving work efficiency. Once the design phase was validated, our state-of-the-art manufacturing unit in Coimbatore commenced production. Manufacturing & Quality Assurance At Centra Autopac, quality is non-negotiable. Every component of the conveyor was crafted with precision, undergoing rigorous quality checks at every stage. Laser-cut precision parts ensured a seamless assembly. High-grade belts & motors were sourced for reliability. Electrical safety measures were implemented to protect operators. Extensive load testing was conducted to guarantee flawless operation under real-world conditions. Seamless Installation & Commissioning Upon successful completion, our installation team was deployed to the customer’s manufacturing facility. The entire setup was executed with zero production downtime, ensuring a smooth transition to the new assembly line. Customized training sessions were conducted for the technicians and supervisors. Fine-tuning of speed settings, lighting, and workstation ergonomics was carried out on-site. The entire project was completed ahead of schedule, reflecting our commitment to efficiency. Customer Satisfaction & Operational Excellence Post-installation, the customer witnessed significant improvements in their assembly line efficiency: Higher productivity with optimized workflow. Enhanced technician comfort & safety due to proper lighting and electrical safety measures. Seamless handling of components with the multi-deck structure. Scalability & adaptability for future upgrades. The success of this project reinforced Centra Autopac’s reputation as a trusted leader in industrial automation. With our deep-rooted expertise and customer-centric approach, we continue to empower global manufacturers with cutting-edge automation solutions.
Project Description
Project Description: Assembly Line Belt Conveyor for iPhone Charger Manufacturing Client Requirement: The customer required 10 advanced assembly line belt conveyors for manufacturing Apple iPhone chargers, designed to meet world-class standards. Each conveyor needed to be 10 meters long, equipped with dual-side workbenches, variable speed control, and a multi-deck structure for efficient component handling. Proper illumination and wooden workbenches for electrical safety were also essential.
Project Budget:
4500000
Completion Date:
2023-09-15T00:00:00
